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A scaling-up synthesis from laboratory scale to pilot scale and to near commercial scale for paste-glue production

Sitompul J.P.a, Lee H.W.a, Kim Y.C.b, Chang M.W.

a Department of Chemical Engineering, Institute of Technology Bandung, Indonesia
b PT. Garuda Twin Jaya, Indonesia
c School of Chemical and Biomedical Engineering, Nanyang Technological University, Singapore

[vc_row][vc_column][vc_row_inner][vc_column_inner][vc_separator css=”.vc_custom_1624529070653{padding-top: 30px !important;padding-bottom: 30px !important;}”][/vc_column_inner][/vc_row_inner][vc_row_inner layout=”boxed”][vc_column_inner width=”3/4″ css=”.vc_custom_1624695412187{border-right-width: 1px !important;border-right-color: #dddddd !important;border-right-style: solid !important;border-radius: 1px !important;}”][vc_empty_space][megatron_heading title=”Abstract” size=”size-sm” text_align=”text-left”][vc_column_text]This paper concerns on developing a synthesis method of paste-glue production for gummed tape using a corn-based starch as an alternative feedstock from laboratory-scale to pilot-scale and to near commercial scale. Basically, two methods of synthesis were developed to produce paste-glue in laboratory scale. Based on the two methods, we then scale-up the earlier laboratory scale data to pilot-scale and near commercial-scale for developing a large scale process production of paste-glue. Scaling up production from 1,000 ml reactor to 500 L pilot-scale reactor and 1,500 L near commercial scale reactor, we monitored pathway of temperature increase during reaction as well as adjustment of operating condition conducted for laboratory experimental data in order to produce a good quality of paste-glue. Some scaling up parameters have been found as well as critical parameters for a good product quality such as viscosity and ceiling temperature of the reaction which are very crucial in order to give optimum operating condition. We have selected synthesis method of paste-glue production and found the range of the parameters in order to produce a very good quality of paste-glue in pilot scale and near commercial scale. © 2013 Published by ITB Journal Publisher.[/vc_column_text][vc_empty_space][vc_separator css=”.vc_custom_1624528584150{padding-top: 25px !important;padding-bottom: 25px !important;}”][vc_empty_space][megatron_heading title=”Author keywords” size=”size-sm” text_align=”text-left”][vc_column_text]Lab scale,Near commercial scale,Pilot scale,Process development,Scale-up[/vc_column_text][vc_empty_space][vc_separator css=”.vc_custom_1624528584150{padding-top: 25px !important;padding-bottom: 25px !important;}”][vc_empty_space][megatron_heading title=”Indexed keywords” size=”size-sm” text_align=”text-left”][vc_column_text]Gummed tape,Lab scale,Near commercial scale,Paste glue,Pilot scale,Polymerization,Process development,Scale-up[/vc_column_text][vc_empty_space][vc_separator css=”.vc_custom_1624528584150{padding-top: 25px !important;padding-bottom: 25px !important;}”][vc_empty_space][megatron_heading title=”Funding details” size=”size-sm” text_align=”text-left”][vc_column_text][/vc_column_text][vc_empty_space][vc_separator css=”.vc_custom_1624528584150{padding-top: 25px !important;padding-bottom: 25px !important;}”][vc_empty_space][megatron_heading title=”DOI” size=”size-sm” text_align=”text-left”][vc_column_text]https://doi.org/10.5614/j.eng.technol.sci.2013.45.1.2[/vc_column_text][/vc_column_inner][vc_column_inner width=”1/4″][vc_column_text]Widget Plumx[/vc_column_text][/vc_column_inner][/vc_row_inner][/vc_column][/vc_row][vc_row][vc_column][vc_separator css=”.vc_custom_1624528584150{padding-top: 25px !important;padding-bottom: 25px !important;}”][/vc_column][/vc_row]